Electronic Digital Laboratory Three Roll Mill

Electronic Digital Laboratory Three Roll Mill

Data-Driven Precision for Next-Generation R&D.

Sub-Micron Precision Control
Digital Data Logging & Export
Ultra-Small Sample Capability
Model:SDS series
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Product Description

The SDS series electronic control laboratory three roll mill model is engineered for precision processing of powders in liquid and highly viscous suspensions, delivering dispersion, deagglomeration, homogenization, and defoaming. Suitable for electronics, printing inks, pigments, cosmetics, PVC pastes, and silicone industries, these lab three roll mill systems support modular configurations to meet customized production requirements, whether for small-scale laboratory testing or larger pilot-scale applications.

Multi-material roller system: Standard alloy steel rollers with optional zirconia/alumina ceramic materials, ensuring versatility for various materials processed in both laboratory three roll mill and industrial settings.

Intelligent control platform: Touchscreen interface supports parameter memory and speed ratio adjustment, allowing precise control in both lab three roll mill and production-scale mills.

Thermal management module: Optional automatic circulating chilling unit simplifies cooling while serving as an operational platform, which is crucial for maintaining consistent performance in laboratory three roll mill operations.

Compact industrial design: Optimized structural layout enhances space utilization efficiency, making these mills ideal for both lab three roll mill environments and production floors where space is at a premium.


laboratory three roll mill

laboratory three roll mill

From Trial-and-Error to Exact Science

In modern material science laboratories, developing nanomaterials or expensive electronic inks requires extreme precision. Traditional mechanical lab mills cannot provide the quantifiable, recordable data needed to scale up a formulation from the lab to mass production safely.
The SDS Series laboratory three roll mill is an electronic, CNC-controlled marvel designed specifically for the laboratory. Starting with models capable of processing as little as 0.02 Liters/hour, it features highly sensitive electronic gap adjustments and full digital monitoring. It allows R&D teams to map out the exact parameters required for perfect dispersion, ensuring seamless scalability.


Key Features

Electronic Gap Adjustment

Replaces manual handwheels with high-precision stepper/servo motors. Adjust roller gaps down to the micrometer level via the touchscreen interface on the laboratory three roll mill, ensuring unparalleled fineness for advanced formulations.

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Valuable Sample Preservation

The highly optimized roller design (as small as 50mm diameter on the SD50) of the lab three roll mill allows for the processing of ultra-small, highly expensive experimental batches with virtually zero dead-volume or material waste.

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Digital R&D Scalability

Record exact operational data—including roller speed, gap distance, and temperature—to create a "digital twin" of your process, enabling a mathematically flawless scale-up to our production-sized SYS machines.


Technical Specifications

Model

Roller Diameter
(mm)

Roller Length
(mm)

Roller Speed(rpm)

Main Motor Power
(kw)

Production Capacity
(L/h)

Weight
(kg)

Size
(mm)

Slow
Medium
Fast

SD50

50

150

123

245

490

0.18

0.02-10

27

430*300*300

SDS80

80

200

72

200

560

1.1

0.02-20

105

640*580*550

SDS120

120

280

51

156

477

2.2

0.6-37

300

1000*920*1200

SDS120L

120

450

51

156

477

2.2

1-60

450

1180*920*1200

* Customizable — different roller materials can be selected according to the processing material.



Applications
Nanotechnology.jpgNanotechnology
Carbon nanotubes, nano-ceramics dispersion.
Biotech & Pharma
High-value medical ointments, targeted drug delivery pastes.
Electronics R&D
Prototype conductive inks, rare-earth material pastes.



FAQ

The SD50 lab three roll mill is designed for extreme efficiency and can effectively process high-value samples starting from just a few dozen grams, making it perfect for expensive nanomaterial R&D.

The S65 laboratory three roll mill is purely mechanical and relies on the operator's physical touch to set gaps. The SDS is fully digital (CNC), offering programmable touchscreen controls, exact micron-level digital gap settings, and data tracking for exact reproducibility.

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